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Cheap Packaging for a Small Shopify Store: What to Buy

Updated , first published · 5 min read

Cheap packaging for a small Shopify store means the lightest, smallest container that protects the product, branded with a few cents of extras, and entered into Shopify with its real weight and outside dimensions. The saving is on two bills: what you pay for the packaging and what the carrier charges for the parcel. Count both before you compare options.

Package settings follow Shopify’s Help Center page on setting up packages, read on October 23, 2026. Supplier prices change and vary by country, so this page gives you the structure to price your own.

Packaging cost per order, broken down

Add up everything a parcel consumes, then divide by orders, not by boxes bought:

Line What to count How to get the number
Outer container Mailer or box Supplier price ÷ pack size
Protection Paper fill, tissue, wrap Cost of a roll or bag ÷ parcels it fills
Closure Tape, seal Roll price ÷ parcels per roll
Paperwork Packing slip paper and ink, label stock Printer supplier data
Branding Sticker, stamp, thank-you card Price per piece
Weight added Extra grams the carrier prices Weigh the packed parcel with and without

Here is the table filled in for a store that ships folded T-shirts. The prices are made up for the example, so replace each with your supplier’s current quote:

Line Example purchase Per order
Poly mailer Pack of 100 for $18.00 $0.18
Tissue sheet Pack of 480 for $24.00 $0.05
Sticker to close the tissue Roll of 500 for $15.00 $0.03
Thank-you card 250 printed for $20.00 $0.08
Packing slip Plain paper and ink $0.02
Total $0.36

Do the same sum for each product type you ship, and keep the result next to your shipping rates. The line that is easiest to forget is the last one in the first table, the weight the packaging adds.

A heavier container can move a parcel into the next weight band, and that costs more than the container. Run the arithmetic on your real numbers. Say a box costs $0.30 and a padded mailer $0.70; if the box pushes the parcel into a rate band that is $1.00 higher, the mailer is cheaper overall by $0.60 per order.

Mailers or boxes

Soft goods that fold, such as clothing and textiles, usually travel well in a mailer, which is lighter and takes less space to store. Rigid, fragile or oddly shaped items need a box and fill. Keep to two or three sizes if you can; every extra size adds storage space and more chances to pick the wrong one. A starter shopping list: one mailer size for soft goods, two box sizes, paper fill, tape, a roll of stickers or a stamp, and paper for packing slips. Whichever you choose, measure the outside dimensions of a box, not the inside; Shopify warns that carrier-advertised box sizes can refer to the inside, while the outside dimensions are what the shipping cost is calculated from.

Branding for cents

A sticker on a plain mailer, a stamp on the tissue or a small card in the parcel costs cents per order and survives a change of box size. Print a card that gives the customer a reason to reorder. The unboxing guide, packaging and unboxing, goes deeper, and sustainable packaging covers the materials side.

Tell Shopify the weight and size

If you charge weight-based or carrier-calculated rates, the checkout rate is only as accurate as the packages saved in Shopify. Go to Settings > Shipping and delivery, find Packages and click Add package. Give it a name, a type, dimensions and its empty weight, and select Use as default package for the one you use most.

The store default package is used to calculate rates at checkout for weight-based and carrier-calculated rates. With weight-based rates, its weight is added to the products. Shopify’s example: a default package of 0.1825 kg and products of 4.9 kg total 5.0825 kg, which lands in a 5 to 9.99 kg band at $5.00 instead of the $3.00 band. Weigh your packaging and enter the real figure.

If you choose a carrier package, such as UPS Express Small Box, as the default for checkout rates, the checkout shows only that carrier’s rates and the services for that package type. To keep several carriers at checkout, use a custom package as the default.

For products that ship alone in a particular box, open the product, make sure Physical product is on in the Shipping section and choose a package under Package when shipped alone. That override applies only to single-item orders. You can also add a packed product size so carrier-calculated rates pack items into the smallest of your saved boxes. Package presets are covered in package sizes in Shopify. Other shipping guides are in the shipping and returns hub.

FAQ

What is the cheapest packaging for a small Shopify store? The cheapest packaging is the lightest container that protects the item: a mailer for soft goods, a small box with minimal fill for rigid ones. Compare the packaging cost together with the carrier rate it triggers.

Do I have to tell Shopify about my packaging? With weight-based or carrier-calculated rates, your packaging needs to be in Shopify for checkout rates to stay accurate, so add each box or mailer under Packages with outside dimensions and weight, and mark a default.

Does packaging weight affect what customers pay? With weight-based rates, the default package weight is added to the products, so it can move an order into a higher rate band.

Should I use branded boxes? Start with stickers, stamps and cards, which cost cents per order and work on any box size. Printed boxes make sense once you ship enough of one size to meet a printer’s minimum order.